Features

HDAE06F Emulsion Bitumen Plant is the new type of asphalt emulsion equipment  developed by our company. Emulsified asphalt of wide range of asphalt content and stable property produced by this equipment can meet various requirements of different construction technologies, which is applied into the express highway constructions and road maintenance projects.

 

Asphalt Emulsion Plantasphalt emulsion plant

 

Structural Characteristics

 

This equipment is settled on a foundation which is convenient for moving to another constructions site and working in the field. 

Modular design can be equipped with water heater, heat oil coil heating device and others, which is convenient for site heating.

Two emulsion tanks provide and drain off water in turn for continuous production. Compressed air drives fluid flow which is governed by pneumatic valve. This design saves human labor and reduces labor intensity. 

The key part of this plant emulsor (i.e. colloid mill) is independently developed by our company. Its special structure of pilot rotors clearance is likely to keep tiny fixed clearance. It is made of special stainless steel with properties of wear resistance and corrosion resistance. Its emulsion fineness is less than 5μm.

Frequency governing motor is used to control the rotation speed of asphalt pump. Emulsion flow rate is regulated by valve (displayed by the flow meter). By the above means, asphalt content in emulsified asphalt (ratio of asphalt to water) can be accurately and stably controlled.

Thermal oil heating system is equipped thermal oil connector to heats water tank and warms all the pumps before production, which is easy and convenient to replace baking with blowtorch.

Thermal oil heating system realized automatic temperature controlling.

All the parts contacting the emulsion are made of qualified stainless steel with good anti-corrosion property to suit for production process of various kinds of emulsified asphalt.

 

Production Process

 

 

asphalt emulsion prodution process

 

The cooling water for production is pumped by immersible pump into the water tank; It is heated by heat oil coil in the tank, detected and temperature controlled in real time

The heated water is pumped into the emulsion tank A or B by water pump; at the same time of filling water, the emulsifier is filled into the emulsion tank

After evenly stirring, the proportioned emulsion in emulsion tank A or B is drained out by the emulsion pump, goes through the metering device at a certain flow rate then into the colloid mill

The asphalt pump is driven by the convertor motor to pump hot asphalt from the asphalt tank to the emulsifier, at the same time some emulsion going into emulsifier for emulsification in the emulsifier

Sampling and inspecting the asphalt content and fineness, adjust the ration of asphalt and emulsion so as to produce qualified emulsified asphalt

The finished emulsified asphalt goes out of the colloid mill then into the storage tank


   

 

Specification

 

Product Name Emulsion Bitumen Plant
Product Model HDAE06F HDAE06H HDAE10B
Burner Power ~ 1.0*105kcal/h 2.0*105kcal/h
Total Power 21kw 30kw 60kw
Emulsifying Machine Power 15kw 15kw 30/22kw
Emusified Asphalt Fineness  <5µm <5µm <5µm
Emulsifying Machine Rotation 2930rpm 2930rpm 2930rpm
HTF Heating Power ~ 9kw 9kw
Output 6t/h 6t/h 10t/h
Weight 3.5t 4.5t 6t
Heat Exchanger Area ~ 15m2 27m2
Dimensions 3990*2150*2150mm 4700*2150*2330mm 6500*2300*2700mm


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Longsheng Industrial Park,
Nanyang, Henan, China.
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